biochemical oxygen demand incubator

Biochemical Oxygen Demand Incubator

The biochemical oxygen demand incubator is an essential instrument used in water quality testing and environmental monitoring. It helps determine the amount of organic matter present in water by measuring the biochemical oxygen demand (BOD) over a specific period. Understanding BOD is crucial for assessing the pollution levels of water bodies and ensuring compliance with environmental regulations.

DIFFERENCE BETWEEN INCUBATOR AND BOD INCUBATOR

The basic difference between an incubator and BOD incubator is temperature. A general purpose incubator has only heating option and is usually operated at 37°C; while a BOD incubator also known as cooled incubator has both cooling and heating options and usually operated at low temperatures such as 10°C and 21°C.

BOD INCUBATOR WORKING PRINCIPLE

Electricity is supplied through mains MCB. Temperature is set through digital PID temperature controller, usually at 20°C. Machine is kept running for 5 days. Refrigeration system starts just after setting temperature. Axial fan circulates air inside chamber. Temperature sensor senses current temperature and give data to PID controller, which furthermore keeps the set temperature constant till desired time.

DETAILED DESCRIPTION

• Temperature: Standard temperature range of our BOD Incubators is 5°C to 60°C. In incubation process, temperature accuracy and uniformity both are important; therefore, our BOD incubators are equipped with digital PID controller supported by PT100 sensor for temperature settings that displays both SV (set value) and PV (process value). Temperature accuracy is ± 0.5°C and uniformity remains ± 1°C.
• Illumination: For illumination, we use fluorescent or LED light, which is door operated use can also individual switch it On or OFF permanently. As an option, we also provide 3 tube lights on door with digital cyclic timer in to control the illumination 24x7 weekly.
• Safety: There are some safety features in our BOD Incubators such as over temperature and over current protection and temperature low and high limit buzzer alert etc.
• Cooling: For cooling temperature under BOD Incubator, we use CFC free refrigeration system of reputed brand in the market such as EMERSON or Godrej.
• Heating: Heating is done by ISI mark U shaped tubular air heaters.
• Air circulation: Air circulation is mandatory to spread uniform temperature inside the chamber; for this we use axial fans or motorized blower system.
• Construction: Our BOD incubators are made keeping durability in mind. Construction is durable and double walled; exterior is made of thick mild steel and powder coated; while, interior is made of stainless steel. The gap between these two walls is filled with PUF insulation. Outer door is solid and there is also an inner door made of glass to view samples. Outer door has mechanical door lock and key.
• Trays: Each BOD Incubator is provided with 2 to 5 removable trays. These trays are removable and height adjustable and made of steel wire mesh cable. We also provide perforated stainless steel trays as option.
• Options: We offer some options to our customers with little added cost. These options are 21 CFR software, PC interface and PLC based HMI controller with USB interface and validation port at either side of the machine. We also make GMP BOD Incubators with complete stainless steel construction.

We are BOD incubator manufacturers and suppliers in India. Our standard models can be bought at highly competitive price with excellent warranty terms, price and performance guarantee. We also make customized units at factory price based on specific requirements of each customer.

BOD INCUBATOR DIAGRAM

1. Exterior
   2. Inner chamber
   3. Toughened glass window
   4. Air circulation fan
   5. Removable tray
   6. Temperature sensor
   7. Door hinges
   8. Door handle with lock & key
   9. PID temperature controller
   10. Analog ampere meter
   11. Pilot lamp
   12. Safety thermostat
   13. On/Off MCB
   14. Refrigeration system
   15. Power cord
   16. Caster wheels
   17. Solid door
   18. Heater

 

TECHNICAL SPECIFICATIONS

Temperature Range	5°C to 60°C
Temperature Accuracy	± 0.5°C
Temperature Uniformity	± 1°C
Temperature sensor	PT-100
Temperature Controller	PID temperature controller LED display of SV & PV
Construction	Double walled with PUF Insulation
Inner Construction	Stainless Steel 304 grade
Exterior Construction	Powder Coated GI sheet
Exterior Door	Solid door with lock & key
Inner door	Glass door to view samples
Trays	Wire mesh cable trays (removable)
Interior illumination	LED Light
Heating Element	U-shaped SS tubular heaters
Refrigeration System	CFC Free Compressor
Air Circulation	Motorized Blower / Axial fan
Safety	Temperature High / Low alarm
Power supply	220 Volts 50 Hz
Optional	Digital event timer Illumination with 3 florescent lights Digital cyclic timer 24 x 7 21 CFR Software for data recording RS485 computer interface Exterior SS 304 / SS 316 (GMP Model) Stainless steel preforated trays Data logger with USB Interface Humidity system Door open buzzer PLC & HMI controller with USB interface 50 mm validation port hole to insert sensor or wire IQ, OQ & PQ Documentation Caster wheels with brake

STANDARD DIMENSIONS / SIZES

Model	Dimensions (w x D x H)	Volume	No. of Trays	Price
BOD112	455 x 410 x 610 mm	112	2	38000.00
BOD171	505 x 415 x 830 mm	171	2	P.O.R
BOD280	565 x 565 x 865 mm	280	3	P.O.R
BOD336	650 x 580 x 900 mm	336	4	P.O.R
BOD420	700 x 580 x 900 mm	420	5	P.O.R
BOD800	800 x 800 x 1250 mm	800	5	P.O.R
BOD1000	800 x 800 x 1550 mm	1000	5	P.O.R

 

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Let us design your BOD incubator as you need

FEATURES & BENEFITS

• Digital PID temperature controller
• Digital timer 99:99 hr
• Temperatrure Low / High variation alarm
• Fire resistant insulation compliant to BS476 Class "O"
• Height adjustable stainless steel shelves
• Illumination through LED lamp

In terms of specification, BOD incubators are designed to maintain constant temperatures, ensuring accurate and reliable results during experimentation. They often come equipped with features like digital temperature controllers, adjustable shelves, and advanced monitoring systems. When searching for the best bod incubator price, it is important to assess what features are necessary for your laboratory needs.

Factors influencing the bod incubator price include the size of the incubator, which affects how many samples you can test at once, and additional features that improve usability and accuracy. For instance, incubators with larger capacities may cost more but can save time by processing multiple samples simultaneously. On the other hand, more basic models might be available at lower prices but may not meet all requirements for specific experiments.

In addition to the purchase price, other costs to consider include installation, maintenance, and potential accessory costs such as temperature data loggers or calibration equipment. Many suppliers offer service contracts that could add to the overall cost but ensure your equipment remains in optimal condition.

Researching the market can provide insights into the bod incubator price range. Online suppliers and laboratory equipment distributors often post specifications, performance characteristics, and pricing information, allowing users to compare different models easily. It is advisable to read customer reviews and ratings to understand the overall satisfaction level relating to both the performance of the incubators and the level of customer service by the suppliers.

In general, budget-friendly units can be found starting in the range of a few hundred dollars, while high-end models with sophisticated features can exceed several thousand dollars. Justifying the price comes down to the intended use and frequency of testing in your laboratory. A laboratory that conducts BOD testing regularly will benefit from investing in a more reliable, feature-rich incubator.

Prominent manufacturers are known for producing high-quality BOD incubators. Many of these brands offer warranties, which can significantly add value to your purchase. Checking warranty terms is essential as it reflects the manufacturer's confidence in their product and provides peace of mind for buyers.

Furthermore, after determining the bod incubator price that fits your budget and needs, it’s advisable to ensure proper care and maintenance procedures are understood and implemented. Regular cleaning and calibration of the unit will preserve its lifespan and ensure consistent performance.

In summary, the bod incubator price is determined by a myriad of factors, including size, features, brand reputation, and additional services. Whether you are a private lab, university, or environmental agency, selecting the right BOD incubator is critical for achieving reliable results in your water quality analysis.

Taking the time to evaluate various options, comparing prices, and understanding your laboratory's specific requirements will help in making an informed decision, ensuring that your investment not only fits your budget but also meets your performance expectations.

In a biochemical oxygen demand incubator, samples of water are kept at a controlled temperature, usually 20°C, for five days, allowing microorganisms to degrade organic compounds present in the sample. The amount of oxygen consumed by these microorganisms serves as an indicator of the biodegradable organic material found in the sample. This process is vital for various industries, including wastewater treatment, food and beverage, pharmaceuticals, and research laboratories.

Biochemical oxygen demand incubators possess several features that enhance their functionality. For instance, precise temperature control is critical, as BOD measurements are highly temperature-dependent. High-quality incubators come equipped with advanced temperature control systems that ensure stability and uniformity throughout the incubation period. This minimizes any external temperature variation impacts and allows for consistent and reliable results.

Additionally, these incubators often feature a robust digital display that helps users monitor and manage incubation conditions accurately. Some models include programmable settings that allow for customized incubation periods and temperatures, accommodating various research and testing requirements. Automation in these incubators often streamlines the operation, freeing users to engage in other tasks while ensuring that the samples are being processed effectively.

Another essential aspect is the incubator's capacity. Depending on the research needs, incubators come in various sizes, accommodating different volumes of samples. Larger incubators are crucial for industrial applications where multiple samples need to be tested simultaneously. They support numerous BOD tests, facilitating increased efficiency in laboratory workflows.

Safety features are also paramount in designing a top-tier biochemical oxygen demand incubator. Reliable insulation and sturdy construction materials are essential to prevent temperature fluctuations and maintain the integrity of the samples. Furthermore, many incubators are designed with user-friendly doors for easy access and secure seals to avoid contamination of samples during testing.

One of the significant factors contributing to the efficiency of a biochemical oxygen demand incubator is its energy consumption. Energy-efficient models are now available that utilize advanced technology to reduce operational costs while maintaining optimal performance. These incubators contribute to sustainability efforts in laboratories by minimizing environmental impact through reduced energy usage.

Most modern biochemical oxygen demand incubators include data logging capabilities. This feature allows users to track and record their readings throughout the incubation period, facilitating accurate data analysis post-testing. Advanced models can connect to laboratory information management systems (LIMS), enabling easy transfer and management of data and results.

In conclusion, the biochemical oxygen demand incubator plays a pivotal role in environmental monitoring and water quality testing. Its ability to provide accurate and reliable BOD measurements makes it an indispensable tool across various sectors. With continual advancements in technology, these incubators are becoming not only more efficient but also more user-friendly, catering to a wide range of research and testing needs.

In the context of regulatory compliance, industries must regularly determine BOD levels to ensure they are within permissible limits. This contributes to reducing the ecological footprint of industrial activities and promotes a healthier environment. By utilizing a biochemical oxygen demand incubator, organizations can achieve these goals effectively while enhancing their research capabilities.

Whether for a laboratory or an industrial application, investing in a high-quality biochemical oxygen demand incubator is crucial for obtaining accurate and reproducible results in water testing. As environmental regulations become increasingly stringent, having the right equipment will ensure that organizations meet their obligations while protecting water resources for future generations.